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Author: Admin | 2025-04-27
Smarter manufacturing. Smarter products.Efficiency is a touchstone at Noveon, and it begins with our approach to manufacturing. To increase energy efficiency and help produce the most advanced magnets in the market, we implement a digitalization process we call “smart magnet manufacturing.” This allows us to continuously improve quality while adding value to our solutions. AI enhanced with a human touch.We employ neural networks and artificial intelligence that rely on a robust information database to constantly self-improve our process. Our smart technologies feature Automation; Quality Control; AI Inspection; Data Mining & Text Mining; AI (&ML/DL) Material Informatics Platforms; Analysis & Traceability; and Cybersecurity. Quality assurance at every step.We control every aspect of the magnet production process, from end-of-life materials used in manufacturing to alloys, mixing, blending, milling, pressing and heat treatment. All quality control occurs in real-time, accompanied by process monitoring and self-correcting actions. Our process control reduces overall manufacturing risk and ensures high-quality products with repeatability and with reduced failures. For our final inspection, we employ proprietary systems (hardware, vision and AI). And, for the first time ever, we’re offering a 100%-part inspection of defects and critical-to-quality characteristics (CTQs), including dimensional tolerances and coating thickness. Beyond magnets: Custom-engineered assemblies.In addition to producing magnetic materials and applications, we support the design and assembly of large-scale, advanced components and magnetic assemblies — which are scalable to any size and degree of complexity. All forms of processing steps — from the development of magnetic alloys to coating and magnetization all the way through assembly and final inspection — are conducted in our vertically integrated production facility right here in San Marcos, Texas. With our capabilities, we can manufacture one-off prototypes or fully automated, large-volume magnet assemblies. And since all magnetic materials are manufactured in-house, our experts can easily adjust the manufacturing process to optimize the final performance of the completed assembly. TECHNICAL AND ENGINEERING SUPPORT | 08/09 We’re with you the whole way.We believe proper technical and engineering support for our customers’ application engineers is critical when developing custom-built solutions — especially during the early stages. That’s why we employ a full suite
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